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September
8, 2009
St
Peters, MO, USA: MEMC Ceases Ingot/Wafer Production in Texas and
Missouri
MEMC
today provided an update on guidance for the current quarter in
light of recent events, and also announced that it will cease
production of silicon crystal ingots and wafers at facilities
in Sherman, Texas and St. Peters, Missouri. These closings will
occur in stages during 2010 and early 2011, as production shifts
to other locations.
The
company disclosed that it experienced a disruption in production
at its polysilicon facility in Pasadena, Texas due to an equipment
failure on August 7, 2009, requiring a large portion of the facility
to be shut-down. Initial reports indicated that the company's
silane and polysilicon inventory levels would cover the lost output
caused by this disruption until normal production levels were
achieved. Although the failed equipment has been replaced, subsequent
rebuild and restart difficulties have delayed the resumption of
normal operations at this facility. The company expects to be
back to normal production levels before the end of September.
The lost production and related costs are expected to negatively
affect the company's revenue and margins in the third quarter
of 2009.
The
company now anticipates revenue for the third quarter of 2009
to be approximately $285-$315 million, with gross margins expected
to be in the mid to high single digits. This compares to the company's
second quarter of 2009 revenue of $282.9 with a gross margin of
12.3% and the previously announced third quarter targets of $300-$350
million in revenue with gross margin being up slightly from the
second quarter level.
The
company also announced the planned closings of the Sherman, Texas
plant and portions of the St. Peters, Missouri plant. Chief Executive
Officer Ahmad Chatila stated, "We must continue to aggressively
drive all unnecessary costs out of the business during these extraordinary
times. We will be shifting this high-volume production closer
to a number of our customers, who are located in lower cost regions.
This will allow us to reduce manufacturing costs and to serve
our customers effectively, with the right cost-competitive capacity
- in the right places - to meet their needs."
"We
recognize that this decision will adversely affect many of our
employees at these locations, and consequently these steps were
not taken lightly or planned for any sooner than absolutely necessary
to advance our strategic goals," continued Chatila.
"We
are announcing our plans now to give affected employees a significant
transition period, and we will be putting severance and assistance
programs in place for those employees who will not continue with
MEMC," Chatila stated.
The
actions at the two sites are expected to affect approximately
540 employees in the U.S. A small number of these affected employees
will be offered positions at other MEMC locations. Severance packages
and other benefits and assistance, including supplemental COBRA
payments, one year of group medical and dental benefits, and supplemental
educational assistance and retraining opportunities will be provided
to those employees not taking positions at other facilities. As
production is transferred to other facilities, silicon wafering
operations in St. Peters are expected to cease by the end of the
second quarter of 2010. Epi and crystal operations at that location
are expected to cease by the end of the first quarter of 2011.
The
MEMC corporate headquarters, as well as research and development
and advanced Silicon on Insulator (SOI) manufacturing, are expected
to continue at the St. Peters location. The Sherman facility produces
silicon crystal ingots and wafers. Production in Sherman will
be phased out by the first quarter of 2011. The company intends
to then sell the facility.
The
company expects that the severance benefits provided to those
employees who will be terminated will result in charges related
to the terminations of approximately $18 million. The company
expects to record $17 million of these charges in the third quarter
of 2009 and to make the related severance payments at the time
of the final production date at each facility through the second
quarter of 2011. The
company also anticipates charges of approximately $55-60 million
for contract terminations and other related move costs associated
with the closings. The company expects to expense these charges
as incurred starting in the fourth quarter of 2009 until the final
production date at the respective facilities. In total, the company
expects to incur approximately $73-78 million in cash costs associated
with these announcements.
The
company will complete the asset impairment analysis in connection
with filing its third quarter Form 10-Q that could result in additional
non-cash charges.
The
company expects that the facility closings will result in an annualized
savings beginning in third quarter of 2010 of approximately $10
million, rising to approximately $55 million of annualized savings
beginning in the second quarter of 2011.
Further details about: MEMC
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